POLYGON MACHINE
STATIONARY CONCRETE
BATCHING PLANTS
Polygon Machine delivers high-efficiency stationary concrete batching plants engineered for precision, durability, and uninterrupted production. Designed for large-scale construction, infrastructure, and precast operations, our systems ensure consistent quality, scalable capacity, and seamless integration—maximizing output, reliability, and long-term value on every project.
Why choose Polygon Machine?
Polygon Machine delivers certified quality (TSE & ISO 9001), global expertise, and durable solutions from 30 m³/h to 240+ m³/h. Polygonmachine is a trusted partner in both compact and large-scale projects.
What batching plant types are available?
Stationary, mobile, and compact plants—plus cement silos, feeders, and dosing units. Every system is customizable to match your space, capacity, and automation needs.
How is long-term support handled?
Polygon Machine ensures fast setup, training, and after-sales service, minimizing downtime. All plants include modern automation and safety features for easy, efficient use.
Statıonary concrete
batchıng plants
Stationary concrete batching plants are the backbone of high-volume concrete production in modern construction.
What Is a Stationary Concrete Batching Plants?
Stationary concrete batching plants are fixed, high-capacity facilities used for consistent on-site concrete production. With components like aggregate bins, cement silos, twin-shaft mixers, and computerized control systems, they offer accurate and efficient mixing for large-scale projects. Capacities typically range from 30 m³/h to 150+ m³/h, supporting continuous, long-term operation with low failure rates.
Why Choose Stationary Concrete Batching Plants?
These plants are ideal for steady, high-volume demand. Benefits include lower cost-per-unit, 24/7 operation, and long-term durability. Their expandability and ability to run for decades make them a smart investment for contractors, infrastructure developers, and precast factories.
Trends & Market Outlook
Stationary batching plants are central to modern construction, infrastructure, and precast concrete industries. As the industry shifts toward automation, sustainability, and on-site control, stationary plants are evolving with advanced systems. Polygon Machine leads this transformation globally with custom solutions, robust designs, and full-service support.
Polygon Machine Advantage
As a global provider, Polygon Machine offers reliable, high-performance stationary batching plants tailored to diverse project needs. With certified quality (TSE, ISO 9001), modern automation, and scalable designs, the company ensures maximum uptime, efficiency, and long-term value. Backed by strong after-sales support, custom engineering, and a wide range of configurations, Polygon Machine is a trusted partner for infrastructure, industrial, and precast concrete production worldwide.
MODELS
| Model | Capacity (m³/h) | Mixer Type | Aggregate Bins | Cement Silos | Control Systems |
|---|---|---|---|---|---|
|
PM 30 |
30 |
Planetary Mixer |
3×10 m³ |
1×50 tons |
Semi-automatic PLC |
|
PM 60 |
60 |
Twin-shaft Mixer |
4×15 m³ |
2×75 tons |
Full-automatic HMI |
|
PM 100 |
100 |
Twin-shaft Mixer |
4×20 m³ |
2×100 tons |
Advanced SCADA |
|
PM 160 |
160 |
Twin-shaft Mixer |
5×25 m³ |
3×100 tons |
Advanced SCADA + IoT
|
Polygon Machine offers a wide range of stationary concrete batching plant models, from compact 30 m³/h units to high-performance setups exceeding 240 m³/h.
Each model is designed with key industrial features including twin-shaft or planetary mixers, modular aggregate hoppers, cement silos, advanced automation systems, and optional add-ons like fiber dosing and water recycling.
All specifications can be customized to meet specific project demands, whether for urban infrastructure, precast factories, or mega-scale developments.
With robust steel structures, high-precision batching accuracy, and scalable configurations, Polygon Machine models deliver long-term reliability and top-tier productivity.
EQUIPMENTS
Conveyor Systems
Conveyor systems in stationary concrete batching plants are used to transfer aggregate materials like sand, gravel, and crushed stone from the storage bunkers to the mixing tower. Depending on the layout, they can be inclined to reach elevated platforms or flat for horizontal movement. These systems enable uninterrupted material flow, minimize manual labor, and significantly improve production efficiency.
Concrete Mixers
Mixers are responsible for blending aggregates, cement, water, and additives into a consistent and high-quality concrete mixture. Twin-shaft mixers are commonly preferred for high-capacity and fast mixing, while planetary and pan mixers are used for more precise or smaller-scale needs. The mixer is the heart of any batching plant, directly affecting the final concrete’s strength and uniformity.
Aggregate Bunkers
Aggregate bunkers store different sizes and types of aggregates in separate compartments to ensure accurate dosing during the production process. These bunkers are typically designed with two to four sections and may be open or enclosed. Their structured layout helps maintain consistency in concrete composition and facilitates automated batching.
Cement Silos
Cement silos are vertical or horizontal storage units that keep cement or similar powder-based materials dry and ready for use. Their sealed design prevents moisture exposure and material waste. Available in various capacities, silos feed the mixer system automatically and are essential for maintaining continuous and clean concrete production operations.
Conveyor Systems
Mixers
Bunkers
Cement Silos
INNOVATIONS IN
POLYGON MACHINE
Sustainability
Concrete production has a significant environmental footprint, but batching plant technology is evolving to address this.
Polygon Machine’s batching plants are engineered with eco-conscious features—recycling systems, water reuse modules, and dust suppression units—to minimize environmental impact.
By supporting alternative cementitious materials and carbon-reducing technologies, our solutions help meet today’s sustainability goals without compromising performance.
Automation
Our advanced automation systems—powered by PLC, SCADA, and IoT sensors—deliver real-time control, precise batching, and predictive maintenance.
Polygon Machine plants reduce operator workload and maximize reliability through fully digitized operation and remote monitoring options.
This level of automation ensures consistency in every batch and significantly reduces the risk of human error.
Productivity
With high-capacity mixers, optimized material flow, and minimized downtime, Polygon Machine batching plants are built for continuous, high-output performance.
Designed to shorten project timelines and accelerate concrete delivery, they offer unmatched productivity for infrastructure and precast applications.
Their scalable configurations also allow for simultaneous multi-project supply, increasing operational flexibility.
Efficiency
From energy-saving drives to dual-line redundancies, every detail in Polygon Machine plants is designed for operational efficiency.
Our systems reduce energy usage, streamline production cycles, and lower cost-per-cubic-meter—delivering more concrete, with less waste, in less time.
This translates into long-term savings and enhanced ROI, especially in high-demand scenarios.
FEATURES
High Production Capacity
Engineered for mass concrete production, Polygon Machine stationary plants range from 30 to 240 m³/h, ensuring a steady supply for large-scale projects.
Advanced Mixer Technology
Twin-shaft and planetary mixers provide consistent mix quality, fast batching cycles, and high homogeneity, ideal for ready-mix and precast applications.
Robust Steel Structures
Heavy-duty frames and long-life components ensure structural integrity, low vibration, and extended operational lifespan even under 24/7 operation.
Fully Automated Control Systems
Equipped with PLC and SCADA-based automation, offering precise control, mix customization, fault detection, and real-time production monitoring.
Dust & Waste Management
Integrated filters, moisture sensors, and optional recycling units minimize environmental impact and increase sustainability.
OPTIONS
Aggregate Storage Configurations
Choose from 3 to 6-bin hoppers with options for linear or star layout, customizable volumes, and weighing systems.
Cement Silo Variants
Single or multiple silos from 50 to 150 tons with optional silo safety systems, level indicators, and screw conveyors.
Heating & Insulation Modules
Optional heating systems for winter operations and insulated panels for energy conservation in cold climates.
Additive & Fiber Dosing Units
Seamless integration of liquid admixtures or fiber dosing systems for specialty concrete production (e.g. UHPC or fiber-reinforced mixes).
Remote Monitoring & Cloud Connectivity
Upgrade to remote plant access with cloud integration for fleet-wide management, maintenance alerts, and data analytics.
OPERATION TIPS
Foundation Matters
Always install on a properly leveled and reinforced concrete base to ensure plant stability and long-term alignment of machinery.
Routine Calibration
Regularly calibrate load cells and weigh batching systems to maintain mix accuracy and avoid batch rejection.
Daily Mixer Inspection
Clean the mixer daily and inspect blades, arms, and linings for wear. This prevents buildup and ensures consistent mix quality.
Moisture Monitoring
Use moisture probes in sand and aggregates to adjust water input automatically and keep slump values consistent.
Backup & Safety Systems
Equip your plant with dual cement screws, standby pumps, and UPS for the control panel to avoid costly downtime.
Training & Documentation
Ensure operators are trained on both manual and automatic modes. Keep operation manuals accessible and updated.