Concrete Batching Plant
Concrete Batching Plant
Polygonmachine Concrete Batching Plants are engineered for all scales of concrete production — from large-scale infrastructure to mobile on-site applications.
Available in Stationary, Mobile, Dry Type, On-Site, and Roller Compacted Concrete (RCC) configurations, these plants combine precision automation, modular construction, and durable mechanics for consistent high-quality output.
Technical Specifications
| Type | Model (Capacity Range) | Mixer Type | Mixer Capacity (m³) | Power (kW) | Control System |
|---|---|---|---|---|---|
| Stationary | PCS-60 – PCS-200 | Twin Shaft | 1.0 – 5.0 | 45 – 132 | PolySmart™ PLC |
| Mobile | PCM-30 – PCM-100 | Twin Shaft / Planetary | 0.5 – 2.0 | 25 – 75 | PolySmart™ PLC |
| Dry Type | PDC-60 – PDC-120 | None (Dry Mix) | — | 40 – 75 | PLC Controlled |
| On-Site | PAC-60 – PAC-120 | Twin Shaft | 1.0 – 3.0 | 45 – 90 | PLC + HMI |
| RCC (Roller Compacted) | RCC-60 – RCC-200 | Twin Shaft / Continuous | 1.5 – 4.0 | 55 – 110 | Full Automation |
Key Features
1. High Mixing Precision:
Twin-shaft and planetary mixers ensure homogenous mixing with short cycle times and high material consistency for all concrete types.
2. Automated Control:
The PolySmart™ PLC automation system regulates weighing, dosing, and mixing with ±1% accuracy while recording all production data in real time.
3. Robust Structural Design:
Heavy-duty steel chassis and wear-resistant liners guarantee long service life under continuous operation.
4. Modular and Compact Construction:
Pre-assembled modules enable fast installation, relocation, and easy maintenance.
5. Customization for Every Need:
Available in stationary, portable, or on-site setups, adaptable to ready-mix, precast, infrastructure, and RCC production requirements.
6. Energy Efficiency:
Equipped with frequency inverters and optimized drive systems to minimize power consumption during continuous duty cycles.
Performance
Production Range: 30–200 m³/h
Mixing Accuracy: ±1% for aggregates, ±0.5% for liquids
Cycle Time: 45–90 seconds (depending on model)
Power Efficiency: 0.4–0.6 kWh/m³
Setup Time (Mobile/On-Site): Less than 1 day
Noise Level: Below 75 dB(A)
Applications
Ready-Mix Concrete Plants: Stationary and mobile systems for large- and small-scale production.
Infrastructure Projects: Bridges, highways, tunnels, and airport pavements.
RCC Projects: Dams, ports, and heavy-duty pavements requiring dense concrete.
Precast Plants: High-precision concrete for structural and decorative elements.
On-Site Production: Remote construction projects requiring self-contained batching systems.
Advantages
Covers all plant types: Stationary, Mobile, Dry, On-Site, and RCC
Intelligent PLC automation for precision control
Modular design for quick installation and mobility
Durable, long-life components for heavy-duty operation
Energy-efficient, low-maintenance performance