POLYGON MACHINE
Bitumen Emulsion Plants and Bitumen Equipments
Polygonmachine PEB Series – Bitumen Emulsion Plants and Bitumen Equipments
Polygonmachine PEB Series Bitumen Emulsion Plants and Bitumen Equipments provide full-scale solutions for producing high-quality cationic and anionic bitumen emulsions, modified binders, and bitumen derivatives used in road construction, surface dressing, micro-surfacing, and cold mix asphalt production.
Engineered for precision, safety, and continuous reliability, the PEB Series offers modular production systems with advanced automation, thermal control, and high-performance colloid milling technology.
Technical Specifications – Bitumen Emulsion Plants
| Model | Capacity (tph) | Emulsion Type | Colloid Mill Motor (kW) | Bitumen Pump (kW) | Water Pump (kW) | Heating System | Control |
|---|---|---|---|---|---|---|---|
| PEB-3 | 1–3 | Cationic / Anionic | 11 | 4 | 3 | Thermal Oil / Electric | PLC |
| PEB-6 | 3–6 | Cationic / Anionic | 18.5 | 5.5 | 4 | Thermal Oil | PLC + HMI |
| PEB-10 | 6–10 | Cationic / Anionic | 22 | 7.5 | 5.5 | Thermal Oil | PLC + SCADA |
| PEB-15 | 10–15 | Cationic / Anionic / Polymer Modified | 30 | 11 | 7.5 | Thermal Oil + Bitumen Preheaters | Advanced PLC |
| PEB-20 | 15–20 | Cationic / Anionic / Polymer Modified | 37 | 15 | 11 | Dual Thermal Oil System | Full Automation |
Key Features
1. High-Performance Colloid Mill
The heart of the plant is a precision colloid mill designed for:
-
Ultra-fine droplet size
-
Stable and durable emulsions
-
Adjustable rotor–stator gap
-
Finer particle dispersion for high-performance road emulsions
Ensures consistent emulsion quality even under continuous production.
2. Full Automation & Recipe Control
PolySmart™ Automation allows:
-
Batch or continuous production
-
Automatic bitumen/water ratio control
-
Flow regulation by VFD pumps
-
Temperature control and logging
-
Programmable emulsion formulas
-
Real-time production monitoring
Ensures repeatability and laboratory-level accuracy.
3. Thermal Oil Heating System
-
Indirect thermal oil heating prevents bitumen degradation
-
Efficient heat transfer with minimum fuel consumption
-
Suitable for diesel, LPG, natural gas, or electric heating
-
Temperature accuracy ±1°C
4. Stainless Steel Emulsion Tanks
-
Insulated SS304 or SS316 emulsion storage tanks
-
Agitation for stability
-
Overflow and safety control
-
Capacities from 10 m³ to 50 m³
5. Bitumen Handling Equipment
Polygonmachine provides a complete range of bitumen equipment:
Bitumen Pumps
-
Gear, screw, or high-viscosity pumps
-
Up to 200°C operational capacity
Bitumen Storage Tanks
-
Horizontal or vertical
-
With coil or thermal oil heating
-
30 m³ – 200 m³ capacities
Bitumen Heating Systems
-
Thermal oil boilers
-
Electrical heaters
-
Flue oil heaters
6. Polymer Modified Emulsion (PME) Production (Optional)
-
Inline polymer injection
-
High-shear pre-mixing
-
Modified bitumen circulation loop
Suitable for:
-
Micro-surfacing
-
Slurry-seal
-
High-performance tack coat
7. Acid & Chemical Dosing System
-
Corrosion-resistant metering pumps
-
Precise acid and emulsifier dosing
-
Automatic pH control
8. Safety & Protection
-
Overheat protection
-
Pressure relief systems
-
Automatic shutdown in abnormal conditions
-
Temperature alarms
-
Certified electrical components
Performance
-
Emulsion Quality: Stable with fine particle distribution
-
Droplet Size: 2–10 microns
-
Temperature Accuracy: ±1°C
-
Viscosity Control: Automated
-
Production Mode: Continuous or batch
-
Energy Efficiency: Up to 20% lower consumption with optimized thermal oil system
Applications
-
-
Surface dressing (CRS-1, CRS-2)
-
Tack coat (RS-1, RS-2)
-
Prime coat (CMS, CMS-2)
-
Micro-surfacing and slurry seal
-
Cold mix asphalt production
-
Soil stabilization and dust suppression
-