POLYGON MACHINE
COMPACT CONCRETE
BATCHING PLANTS
Compact concrete batching plants offer a smart solution for modern projects requiring efficiency, mobility, and reliable performance. With their space-saving modular design and high-quality mixing, they’re ideal for urban sites, tight areas, and remote locations. These plants enable quick setup and on-site concrete production, reducing costs and minimizing reliance on external suppliers.
Why choose Polygonmachine?
Polygonmachine delivers certified quality (TSE & ISO 9001), global expertise, and durable solutions from 30 m³/h to 240+ m³/h. Polygonmachine is a trusted partner in both compact and large-scale projects.
What batching plant types are available?
Stationary, mobile, and compact plants—plus cement silos, feeders, and dosing units. Every system is customizable to match your space, capacity, and automation needs.
How is long-term support handled?
Polygonmachine ensures fast setup, training, and after-sales service, minimizing downtime. All plants include modern automation and safety features for easy, efficient use.
compact concrete
batchıng plants
Compact concrete plants deliver power and precision where space is limited and efficiency is essential.
What is a compact concrete batching plants?
A compact concrete plant is a modular concrete production system that offers a balance between mobility and performance. It is ideal for limited spaces and rapid setup.
How do compact concrete batching plants compare to mobile and stationary types?
Compact plants share mobility with mobile plants but offer higher capacity and integration. They also require less space and setup time than stationary models.
What are the typical applications of compact concrete batching plants?
They are well-suited for urban construction, medium-scale infrastructure, and remote jobsites where mobility, speed, and capacity must align.
Are compact plants cost-effective?
Yes. Lower setup and transport costs, along with high efficiency, lead to competitive cost per cubic meter and faster ROI.
How quickly can a compact plant be installed?
Installation can be completed within 1–2 days due to the modular, pre-wired design and minimal foundation needs.
MODELS
| Model | Capacity (m³/h) | Mixer Type | Aggregate Bins | Cement Silos | Control Systems |
|---|---|---|---|---|---|
|
PMCC 30 |
30 |
Planetary Mixer |
2×8 m³ |
1×40 tons |
Semi-automatic PLC |
|
PMCC 60 |
60 |
Twin-shaft Mixer |
3×10 m³ |
1×60 tons |
Full-automatic HMI |
|
PMCC 100 |
100 |
Twin-shaft Mixer |
4×15 m³ |
2×75 tons |
Advanced SCADA |
|
PMCC 120 |
120 |
Twin-shaft Mixer |
4×20 m³ |
2×100 tons |
Advanced SCADA + IoT
|
Compact plants are designed for containerized transport and fast assembly. Unlike traditional stationary plants, they do not require heavy infrastructure. All equipment—mixer, hoppers, silos, control room—is tightly integrated into a single chassis or modular base. This allows for easy relocation between sites while maintaining productivity and quality standards. They come equipped with high-efficiency mixers (typically twin-shaft or planetary), automated PLC/HMI systems, and modular cement and aggregate systems.
EQUIPMENTS
Conveyor Systems
Conveyor systems in concrete batching plants are used to transfer aggregate materials like sand, gravel, and crushed stone from the storage bunkers to the mixing tower. Depending on the layout, they can be inclined to reach elevated platforms or flat for horizontal movement. These systems enable uninterrupted material flow, minimize manual labor, and significantly improve production efficiency.
Concrete Mixers
Mixers are responsible for blending aggregates, cement, water, and additives into a consistent and high-quality concrete mixture. Twin-shaft mixers are commonly preferred for high-capacity and fast mixing, while planetary and pan mixers are used for more precise or smaller-scale needs. The mixer is the heart of any batching plant, directly affecting the final concrete’s strength and uniformity.
Aggregate Bunkers
Aggregate bunkers store different sizes and types of aggregates in separate compartments to ensure accurate dosing during the production process. These bunkers are typically designed with two to four sections and may be open or enclosed. Their structured layout helps maintain consistency in concrete composition and facilitates automated batching.
Cement Silos
Cement silos are vertical or horizontal storage units that keep cement or similar powder-based materials dry and ready for use. Their sealed design prevents moisture exposure and material waste. Available in various capacities, silos feed the mixer system automatically and are essential for maintaining continuous and clean concrete production operations.
Conveyor Systems
Mixers
Bunkers
Cement Silos
INNOVATIONS IN
POLYGON MACHINE
Modular Integration
All components of the compact plant—mixers, bins, silos, and control cabin—are integrated into a single modular structure. This minimizes interconnection work and ensures fast, error-free setup. Most wiring and plumbing are pre-installed.
This integration streamlines transport and logistics, allowing the plant to be moved and reassembled quickly across job sites. It also reduces mechanical complexity and potential error points.
For contractors, this means a plug-and-play solution. Once the unit is leveled and connected to power and water, it’s ready to begin batching with minimal effort or technical skill required.
Compact Footprint
Compact plants are built for projects in confined or space-limited sites. Their design minimizes overall dimensions without compromising mixing volume or storage capacity.
This makes them ideal for city center builds, urban infrastructure, or renovation projects where real estate is at a premium. Aggregate storage is often built-in, further reducing spatial needs.
Even on larger sites, their compact form reduces clutter, simplifies logistics, and enhances safety by keeping equipment contained.
Fast Installation & Commissioning
Factory pre-assembly, wiring, and testing enable compact plants to be deployed in as little as one day. No cranes or deep foundations are typically needed.
The minimal site preparation and bolt-together modularity speed up commissioning. This allows contractors to start production quickly, meeting tight project timelines.
Quick startup reduces labor and rental costs, giving compact plants a major edge in fast-moving construction environments.
Reliable Mixing Technology
Despite their smaller scale, compact plants feature powerful mixers—often twin-shaft models—that ensure uniform, high-strength concrete output.
These mixers handle various mix designs, from standard to specialty concretes, and are equipped with wear-resistant linings, inspection hatches, and easy-clean systems.
This level of mixing consistency matches that of much larger plants, ensuring quality compliance for structural and infrastructure use.
Automation & Digital Control
Compact plants come with intelligent control systems, including PLC and HMI panels, recipe management, and real-time diagnostics
Advanced models offer IoT connectivity, remote access, and integration with inventory and reporting tools. This empowers operators with precision and oversight.
Automation minimizes human error, boosts repeatability, and helps reduce waste and downtime—especially valuable in lean project environments.
FEATURES
Twin-Shaft or Planetary Mixer
Ensures fast, uniform mixing in compact footprint.
Pre-Wired Modules
Reduces setup time and eliminates complex site installations.
Integrated Silos
Vertical or horizontal options depending on capacity and site needs.
Control Cabin
PLC/HMI-based, compact, and user-friendly.
Aggregate Bins
Modular, easily fed by loader or skip.
OPTIONS
Moisture Probes
Automatically adjust water content based on aggregate humidity.
Remote Monitoring
Access and operate the plant via mobile or desktop.
Additional Silos or Additive Tanks
For extended operation or special concrete types.
Enclosure Kits
Insulated panels for operation in cold or harsh climates.
Integrated Generator Option
For off-grid or mobile job sites.
OPERATION TIPS
Plan Level Grounding
Ensure the site is leveled and compacted for safe operation.
Calibrate Regularly
Run routine checks on scales, moisture probes, and flow meters.
Protect Electronics
Use climate-controlled cabins and surge protection for PLCs.
Inspect Mixer Blades
Monitor wear and buildup weekly for consistent output.
Clean at End of Shift
Flush systems and discharge points to prevent hardened residue.