POLYGON MACHINE
ON-SITE MOBILE AND STATIONARY
CONCRETE BATCHING PLANTS
Mobile on-site concrete batching plants are increasingly used in Europe and North America to deliver ready-mix concrete directly at construction sites. These portable plants integrate silos, mixers, conveyors and control systems into modular, truck-mounted units. Unlike fixed factories, they can be towed or hauled as a complete unit and quickly assembled, producing quality concrete on demand.
Why choose Polygon Machine?
Polygon Machine delivers certified quality (TSE & ISO 9001), global expertise, and durable solutions from 30 m³/h to 240+ m³/h. Polygonmachine is a trusted partner in both compact and large-scale projects.
What batching plant types are available?
Stationary, mobile, and compact plants—plus cement silos, feeders, and dosing units. Every system is customizable to match your space, capacity, and automation needs.
How is long-term support handled?
Polygon Machine ensures fast setup, training, and after-sales service, minimizing downtime. All plants include modern automation and safety features for easy, efficient use.
ON-SITE MOBILE AND Statıonary concrete
batchıng plants
Mobile on-site concrete batching plants are increasingly used in Europe and North America to deliver ready-mix concrete directly at construction sites.
What Are the Deployment Differences Between On-Site Mobile and Stationary Concrete Batching Plants?
On-site mobile batching plants are designed for fast setup, often becoming operational within hours or a single shift. They require no permanent foundation, only a flat and stable surface, making them ideal for time-sensitive or remote projects. In contrast, stationary plants require weeks of civil work, including deep concrete foundations and crane-assisted assembly. While mobile units offer flexibility and speed, stationary plants are better suited for long-term, high-volume production at a fixed location.
| Mobile On-Site Plant | Stationary Plant | Centralized RMC Plant | |
|---|---|---|---|
| Setup time | Very short – often hours or days. No foundation needed. | Long – requires concrete foundations and assembly (weeks). | N/A (already permanent); delays in dispatching trucks. |
| Labor requirement | Low – highly automated and self-contained. Requires minimal on-site crew. | Moderate – once built, needs plant operators and maintenance crew. | High – plus many drivers; scheduling and traffic add labor. |
| Flexibility | High – fully relocatable, fits remote or tight sites. Can handle multiple projects sequentially. | Low – fixed location (designed for one site). Not movable. | Medium – can serve a region, but transport limits reach. Fixed facility. |
| Cost efficiency | Good for short/mid-term jobs: lower capex and transport savings. | Best for large, long-term projects: high capacity amortized over volume. High initial cost. | Economies of scale on large volumes; extra costs in long-haul trucking and scheduling. |
How Do Mobile and Stationary Plants Compare in Terms of Labor and Automation?
Mobile batching plants are typically highly automated, requiring just one operator and minimal support crew due to integrated control systems and prewired modules. This reduces labor costs and streamlines operations on-site. Stationary plants, while also capable of automation, often need a larger dedicated team for operation and maintenance once fully installed. For contractors seeking lower labor input and quicker workflows, mobile solutions offer a clear advantage.
Which Plant Type Is More Suitable for Different Project Types?
Mobile batching plants are ideal for short-term or multi-site projects, especially where mobility, speed, and space efficiency are critical—such as roads, bridges, and infrastructure developments in remote areas. They can be relocated quickly between sites. Stationary plants, on the other hand, are preferred for permanent facilities or high-volume, continuous production—such as precast factories, large urban developments, or centralized ready-mix distribution centers. Choosing the right plant depends on project duration, volume needs, and site logistics.
What Are the Cost and ROI Considerations for Mobile vs. Stationary Plants?
Mobile plants offer lower initial investment, minimal logistics, and faster return on investment, especially in projects that are temporary or decentralized. They eliminate transport delays and reduce concrete waste by producing exactly what’s needed on-site. Stationary plants, while more expensive to set up, provide lower cost per cubic meter over time on high-volume, long-term operations. For contractors balancing mobility and cost-efficiency, mobile plants present a flexible, profitable solution; for large-scale production hubs, stationary options maximize economies of scale.
MODELS
| Model | Capacity (m³/h) | Mixer Type | Aggregate Bins | Cement Silos | Control Systems | Table Header |
|---|---|---|---|---|---|---|
|
PM 30 |
30 |
Planetary Mixer |
3×10 m³ |
1×50 tons |
Semi-automatic PLC |
|
|
PM 60 |
60 |
Twin-shaft Mixer |
4×15 m³ |
2×75 tons |
Full-automatic HMI |
|
|
PM 100 |
100 |
Twin-shaft Mixer |
4×20 m³ |
2×100 tons |
Advanced SCADA |
|
|
PM 160 |
160 |
Twin-shaft Mixer |
5×25 m³ |
3×100 tons |
Advanced SCADA + IoT
|
Polygon Machine’s on-site mobile concrete batching plants are engineered for flexibility, speed, and efficiency – making them the ideal solution for dynamic construction environments.
Available in capacities ranging from 30 m³/h to 120 m³/h, these mobile units integrate all essential components within a compact, trailer-mounted configuration: high-efficiency twin-shaft or planetary mixers, modular aggregate bins, onboard cement silos, and fully automated PLC-based control systems.
Designed for rapid deployment, most models can be installed and commissioned within hours — without requiring a fixed foundation. This makes them particularly effective for remote sites, infrastructure works, or multi-phase projects where mobility and time savings are critical.
Optional features such as integrated water tanks, admixture dosing, remote monitoring, and self-erecting systems further enhance operational convenience and site autonomy.
With robust steel construction, high batching precision, and user-friendly automation, Polygon Machine’s mobile batching plants ensure consistent concrete quality, reduced logistics dependency, and fast return on investment across a wide range of field applications.
EQUIPMENTS
Conveyor Systems
Conveyor systems in on-site mobile and stationary concrete batching plants are used to transfer aggregate materials like sand, gravel, and crushed stone from the storage bunkers to the mixing tower. Depending on the layout, they can be inclined to reach elevated platforms or flat for horizontal movement. These systems enable uninterrupted material flow, minimize manual labor, and significantly improve production efficiency.
Concrete Mixers
Mixers are responsible for blending aggregates, cement, water, and additives into a consistent and high-quality concrete mixture. Twin-shaft mixers are commonly preferred for high-capacity and fast mixing, while planetary and pan mixers are used for more precise or smaller-scale needs. The mixer is the heart of any batching plant, directly affecting the final concrete’s strength and uniformity.
Aggregate Bunkers
Aggregate bunkers store different sizes and types of aggregates in separate compartments to ensure accurate dosing during the production process. These bunkers are typically designed with two to four sections and may be open or enclosed. Their structured layout helps maintain consistency in concrete composition and facilitates automated batching.
Cement Silos
Cement silos are vertical or horizontal storage units that keep cement or similar powder-based materials dry and ready for use. Their sealed design prevents moisture exposure and material waste. Available in various capacities, silos feed the mixer system automatically and are essential for maintaining continuous and clean concrete production operations.
Conveyor Systems
Mixers
Bunkers
Cement Silos
INNOVATIONS IN
POLYGON MACHINE
Sustainability
Concrete production has a significant environmental footprint, but batching plant technology is evolving to address this.
Polygon Machine’s batching plants are engineered with eco-conscious features—recycling systems, water reuse modules, and dust suppression units—to minimize environmental impact.
By supporting alternative cementitious materials and carbon-reducing technologies, our solutions help meet today’s sustainability goals without compromising performance.
Automation
Our advanced automation systems—powered by PLC, SCADA, and IoT sensors—deliver real-time control, precise batching, and predictive maintenance.
Polygon Machine plants reduce operator workload and maximize reliability through fully digitized operation and remote monitoring options.
This level of automation ensures consistency in every batch and significantly reduces the risk of human error.
Productivity
With high-capacity mixers, optimized material flow, and minimized downtime, Polygon Machine batching plants are built for continuous, high-output performance.
Designed to shorten project timelines and accelerate concrete delivery, they offer unmatched productivity for infrastructure and precast applications.
Their scalable configurations also allow for simultaneous multi-project supply, increasing operational flexibility.
Efficiency
From energy-saving drives to dual-line redundancies, every detail in Polygon Machine plants is designed for operational efficiency.
Our systems reduce energy usage, streamline production cycles, and lower cost-per-cubic-meter—delivering more concrete, with less waste, in less time.
This translates into long-term savings and enhanced ROI, especially in high-demand scenarios.
FEATURES
Rapid Deployment & Mobility
Trailer-mounted design allows fast installation without the need for concrete foundations, enabling operation within hours of arrival on-site.
Integrated High-Efficiency Mixing
Equipped with twin-shaft or planetary mixers to ensure consistent, high-quality concrete output in demanding field conditions.
Compact Modular Configuration
All key components—including aggregate hoppers, silos, and control cabin—are integrated into a compact, relocatable unit for maximum site flexibility.
Advanced Automation & Control
PLC-based control systems with touchscreen interface provide precise batching, reduced manpower needs, and remote monitoring capabilities.
Customizable for Diverse Projects
Designed to adapt to a wide range of applications, from urban construction to remote infrastructure, with optional features like fiber dosing and water recycling.
OPTIONS
Fiber Dosing Unit
Allows precise integration of synthetic or steel fibers into the concrete mix for enhanced structural performance.
Integrated Water Tank & Pump
On-board water supply system ensures independence in remote locations with no external water source.
Admixture Dosing System
Enables automated, multi-channel dosing of chemical additives such as plasticizers, retarders, or accelerators.
Remote Monitoring & Diagnostics
Provides real-time data access, performance tracking, and remote troubleshooting via internet-connected control modules.
Mobile Cement Silo with Screw Conveyor
Optional portable silo with integrated auger system for seamless cement feeding without additional infrastructure.
OPERATION TIPS
Ensure Stable Ground Leveling Before Setup
Always position the plant on a compacted, level surface to guarantee structural stability and accurate weighing performance.
Perform Pre-Start Calibration Checks
Verify the calibration of load cells, mixers, and dosing systems before each production cycle to ensure mix consistency.
Maintain Clean Aggregate Bins and Conveyors
Remove build-up and foreign materials regularly to prevent clogging, maintain flow rates, and ensure batching precision.
Monitor Moisture Content in Aggregates
Use moisture sensors or manual testing to adjust water dosing and prevent over- or under-watering in the mix design.
Schedule Regular Maintenance of Key Components
Create a weekly and monthly maintenance routine for mixers, screw conveyors, pneumatic systems, and control panels to minimize downtime.