POLYGON MACHINE
Polygonmachine PRS Series – Recycling Plants for Sand or Rubble
Polygonmachine PRS Series – Recycling Plants for Sand or Rubble
Polygonmachine PRS Series Recycling Plants for Sand or Rubble are engineered for the complete processing of construction and demolition waste, excavated materials, crushed rubble, concrete debris, asphalt fractions, and heavily contaminated sands.
These modular plants integrate crushing, screening, washing, classification, water treatment, and fines recovery systems into a single high-efficiency recycling platform.
The PRS Series enables the production of recycled aggregates, washed sand, and ready-to-reuse construction materials, significantly reducing landfill usage and supporting sustainable material cycles.
Technical Specifications
| Model | Capacity (tph) | Max Feed Size (mm) | Main Components | Power (kW) | Water Requirement (m³/h) |
|---|---|---|---|---|---|
| PRS-80 | 50–80 | 0–150 | Jaw Crusher + Screen + Sand Washer + Cyclone + Thickener | 150–180 | 20–35 |
| PRS-120 | 80–120 | 0–200 | Impact Crusher + Double Screen + Hydrocyclone System + Filter Press (opt.) | 220–260 | 30–50 |
| PRS-200 | 120–200 | 0–250 | Jaw + Impact Crusher + 3-Deck Screen + Washing Module + Deep Cone Thickener | 350–400 | 50–75 |
| PRS-300 | 200–300 | 0–300 | Impact / Cone Crusher + Multideck Screens + Full Washing Line + Rake Thickener + Filter Press | 500–650 | 75–120 |
| PRS-500 | 300–500 | 0–350 | High-Capacity Crushers + Modular Wash Plant + Closed-Loop Water Treatment | 800–1000 | 120–180 |
Key Features
Complete Recycling Line in a Single Platform
Each PRS plant consists of:
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Primary & secondary crushers (jaw, impact, cone)
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Vibrating or scalper screens
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Sand washing modules
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Hydrocyclone classification
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Dewatering screens
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Fine material & coarse washers
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Log washer / scrubber (for highly contaminated rubble)
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Thickener tanks or deep-cone thickeners
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Filter press systems (optional)
Advanced Contaminant Removal
The system effectively removes:
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Clay and silt
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Cement residues
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Asphalt coatings
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Organic materials
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Wood, plastic, textile, lightweight debris
Modular, Expandable Design
PRS units are built in modular sections:
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Crushing module
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Screening module
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Washing module
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Water treatment module
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Fines recovery module
Modules can be added or upgraded at any time.
High-Quality Recycled Sand Production
Hydrocyclone + dewatering screen combination produces:
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Clean, low-silt recycled sand
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Moisture <10–12%
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Grain shape suitable for concrete or mortar
Full Water Recycling
A closed-loop water recovery system includes:
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Flocculant dosing
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Rake thickener or deep-cone thickener
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Clean-water storage
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Optional filter press
Up to 90–95% water recovery.
Modern Automation
PolySmart™ PLC control manages:
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Crushers
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Screen decks
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Pumps
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Hydrocyclone pressure
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Thickener discharge
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Filter press cycles
Offers real-time diagnostics and remote monitoring.
Performance
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Recycled Aggregate Output: 0–4 mm, 4–11 mm, 11–22 mm, 22–32 mm
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Sand Recovery: Up to 95%
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Water Recovery: 90–95%
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Operating Duty: 24/7 continuous
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Contamination Resistance: Suitable for extremely dirty rubble or soil
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Energy Efficiency: Optimized kW per ton ratio with variable-speed drives
Applications
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Construction & Demolition Waste Recycling (C&D)
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Rubble & Excavation Material Processing
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Asphalt and Concrete Recycling
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Waste Sand Washing & Upgrading
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Urban Recycling Centers and Landfill Diversion Projects
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Precast & Ready-Mix Facilities Seeking Recycled Materials