POLYGON MACHINE

Water Treatment Plant for Recycling Plants

Polygonmachine PWT Series Water Treatment Plants are engineered to recover process water, separate suspended solids, and reduce environmental impact in aggregate, sand washing, mining, and C&D recycling facilities.
These systems provide closed-loop water management, minimizing fresh water consumption while ensuring stable plant operation and compliance with environmental regulations.

Technical Specifications

ModelCapacity (m³/h)Thickener Diameter (m)Sludge ExtractionClean Water Storage (m³)Power (kW)Automation
PWT-1501506Automatic2511PLC + Sensors
PWT-25025010Automatic4015PLC + Sensors
PWT-40040012Automatic6018.5PLC + Sensors
PWT-60060015Automatic8022Full Automation
PWT-1000100020Automatic12030Full Automation

Key Features

High-Efficiency Thickening System

  • Conical or cylindrical settlers designed for rapid solid-liquid separation.

  • Achieves up to 90–95% water recovery depending on feed material.

Automatic Flocculant Dosing Unit

  • Controlled via PolySmart™ PLC for precise chemical dosing.

  • Ensures effective sedimentation even with high fines content.

Sludge Extraction System

  • Heavy-duty underflow discharge pumps or hydraulic rakes.

  • Handles high-density sludge without clogging.

Clean Water Storage & Distribution

  • Dedicated clean water tanks with level-controlled pumps.

  • Feeds washers, hydrocyclones, dewatering screens, and log washers.

Modular Construction

  • Pre-assembled modules reduce installation time.

  • Skid-mounted design for easy relocation and integration.

Energy-Efficient Operation

  • Low installed power thanks to gravity-based sedimentation.

  • Optimized for continuous operation in recycling environments.

Smart Process Automation

  • Full monitoring of:

    • Turbidity

    • Flow rate

    • Tank levels

    • Sludge density

    • Chemical dosing

  • Remote monitoring and data logging included.

Performance

  • Water Recovery: 90–95%

  • Sludge Density: Up to 1.4 t/m³ depending on feed

  • Turbidity of Recycled Water: <50 NTU

  • Chemical Consumption: 0.05–0.15 kg/ton solids

  • Operational Mode: Continuous, 24/7

  • Startup Time: <30 minutes

Applications

  • Sand Washing & Dewatering Plants
    Recycling water from hydrocyclones, dewatering screens, and bucket wheels.

  • Crushing & Screening Plants
    Managing slurry generated during washing processes.

  • C&D Waste Recycling Plants
    Treating polluted water containing concrete fines, plastics, and organics.

  • Mining & Mineral Processing
    Recovery of process water from tailing streams.

  • Industrial Sludge Treatment
    Clarification of wastewater in manufacturing facilities.

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